Monday, 23 February 2015

Vehicle Lighting (Task No 12) - Monday 16th February 2015

Plan:  Gather tools and equipment.  Gather vehicle information.  Undertake test of all current lighting functions and produce report.  Ascertain lighting fuse locations, test and report.  Check headlamp alignment and adjust if necessary.  Produce report of wiring colours and pin numbers.


Analysis and Report:



Lighting Report

                                OSF                         NSF                Recommendations

Main Beam              OK                          OK

Dip Beam                 OK                          OK
Side                           OK                            X                   Inop.  R&R.
Indicator                   X                              X                   1 x Inop.  Replace x 2. Colour Density.
Fog                             X                             OK                 Inop.  R&R.
Repeaters                  X                             X                    Colour Density insufficient. R & R

                                OSR                         NSR

Side                           OK                            OK
Brake                        OK                            OK
Indicator                  OK                            OK
Reverse                     OK                            OK
Fog                             OK                            OK
Number Plate          OK                            OK

Battery Condition

Low Charge
12.6V Recommended

Alternator providing 13.48V (Serviceable).  Vehicle needs a run out.
















Fuse Location & Continuity Checks


20 Amp Main Headlamp Fuse














Lighting Voltage Report

Voltages recorded with engine running.  Main Beam: 13.48V  Dip Beam: 0.18V
Volt Drop on Earth Return: .05 V (All within parameters).

Wiring Colours




NSF               Stated             Actual                Earth Point

Indicator       Blu/Yel              Blu/Yel                 5/6
Side                Pink                   Pink                       5/6
Dip                 Blu/Yel              Blu/Yel                 5/6
Main              Blu/Ora             Grn/Ora             5/6




OSF

Indicator       Brn/Yel             Brn/Yel                5/6
Side                Ora                    Yel                        5/6
Dip                 Blu/Yel              Blu/Yel                 5/6
Main              Blu/Ora             Grn/Ora            5/6








Diagnosis & Repair

Faulty bulbs removed and tested for continuity using multimeter.  Infinite continuity recorded.  Probed feed wires to bulb holders and activated relevant switches to check wiring continuity.  Battery voltages recorded. Replaced required bulbs according to manufacturers specification.

Headlamp Alignment


Headlamp Alignment
Setting
Alignment Confirmed at 1%







Wiring Diagram Numbering

15        Bat+ Switched
30        Bat+ Live
31        Earth


1 comment:

  1. Well done, it is a very useful tool to know wiring diagrams in today's automotive environment.

    ReplyDelete